FLOVAL Industrial Engineering LLC

The FLOVAL Standard: Precision & Performance

Comprehensive valve and actuator solutions tailored for industry

At FLOVAL, we are specialists in delivering comprehensive Valve and Actuator MRO services and technical solutions tailored to meet the evolving industry needs of various industries.

With decades of expertise, our team is committed to ensuring the highest standards of quality and safety in every project.

Our services span a wide range of applications, from Valve and Actuator Repair & Refurbishment, Overhauling and maintenance to Valve Automation Services, Reverse engineering, calibration , Inspection & Testing of Valves, and the complete System Integration.

We also offer Fugitive emission testing (FET) , Torsion Tester, Positive Material Identification (PMI) Passive Fire Protection for valves & actuators, Valve Interlocking Services, and valve fitting and Fabrication Services, providing complete solutions for our client’s valve-related needs

PROVEN PERFORMANCE

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OUR CORE CAPABILITIES

Engineered Solutions for High-Performance Infrastructure

INHOUSE SOLUTIONS

Precision Valve and Actuator MRO Services

Expert-led refurbishment protocol utilizing advanced diagnostic methods to restore mechanical integrity, extend component lifespan, and prevent catastrophic system failures.

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Valve Testing and Calibration Certification

Execution of rigorous hydrostatic and pneumatic verification to ensure all critical valve seals maintain absolute, bubble-tight integrity under extreme pressure conditions.

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Fugitive emission testing (FET)

High-sensitivity leak testing utilizing the advanced ADIXEN ASM340 helium leak detector down to a minimum sensitivity of $5 \times 10^{-13}$ Pa $m^3/s$ to guarantee total compliance with strict international acceptance standards.

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Valve Torsion Testing & Certification

Precision torque measurement leveraging a high-specification Tool Valve Cyclic Testing System across an extensive operational range of 300Nm to 47,000 Nm to provide a vital technical counter-check against manufacturer specifications.

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Positive Material Identification (PMI) Testing

High-precision chemical composition verification using the advanced S1 TITAN XRF analyzer with an integrated Computerized Data Acquisition System for rapid metallurgical verification.

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Strategic Valve Automation

Professional selection and matching of electric, pneumatic, or hydraulic actuators to valves based on fluid characteristics, dynamic torque requirements, and speed demands.

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Integrated VA Systems Engineering

Seamless structural integration of critical valve assets with smart gearboxes, power loops, and control signals to ensure immediate response to localized system commands.

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Reverse Engineering

Utilizing high-precision dimensional logging, material analysis, and advanced machining to reproduce obsolete or hard-to-source internal valve components back to original design specifications.

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Precision Machining and Specialized Welding Solutions

Technical reconditioning of worn parts, custom component modifications, and certified precision MIG/TIG welding techniques across diverse material grades to create high-strength joints.

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ONSITE SERVICES

Valve & Actuator Installation & commissioning

Field management of specialized installation and technical commissioning across the full spectrum of valves, actuators, pakscan communication systems, and steam traps.

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Inspection & Testing Services of valves & actuators

Specialized site maintenance, operational troubleshooting, and field testing directly at the facility to minimize downtime for key operators like ADNOC, DEWA, and TABREED.

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System integration of valves with actuator

Live on-site pairing, dynamic calibration, mechanical alignment, and centralized control system hookups for automated valves and emergency shutdown loops.

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Interlock system installation services

On-site integration, design consultation, and certified field commissioning of mechanical sequential control architectures utilizing elite solutions like Alcatraz Interlocks to totally mitigate risk.

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Passive Fire Protection for valves & actuators

Direct field survey, hardware supply, and secure mounting of Rigid Stainless Steel Panel Assembly boxes and Flexible Mattress Type blankets to safeguard assets during emergencies.

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OUR FACILITIES

Built in-house. Tested to Extremes.

Every component leaving our facility is fabricated, tested and certified under one roof combining precision manufacturing with deep engineering expertise.

Advanced SIL3 Certified Electrical Fail-Safe Solutions

Deployment of industry-leading SIL3 certified electronic actuators from Rotork, meticulously engineered for remote integration with solar power grids in isolated loops.

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Integrated Engineering Packages for ESDS & MOV Systems

High-performance turnkey control architectures spanning specification review, detail design, and rigorous performance validation testing for automated safety lines.

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Fugitive emission testing (FET)

Factory-level helium leak testing to guarantee absolute activation of environmental emission containment protocols prior to the deployment of new engineered asset configurations.

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Valve Torsion Testing & Certification

Workshop mechanical torque profiling and testing sequences to verify that newly integrated safety infrastructure packages operate in flawless alignment with primary operational parameters.

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Positive Material Identification (PMI) Testing

Pre-shipment material verification and metallurgical audit cycles to officially certify and document the alloy composition of all custom-fabricated structural components and accessories

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Advanced High Integrity Pressure Protection Systems (HIPPS)

Turnkey deployment of Safety Instrumented Systems built to prevent plant over-pressurization, serving as a SIL3 independent barrier between high and low pressure sections.

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Valve & Actuator Mounted Skids Fabrication

Complete multi-discipline engineering layout, structural foundation welding, high-pressure piping manifold assembly, and comprehensive factory performance acceptance testing for modular skid systems optimized for plug-and-play site deployment.

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