FLOVAL has specialists to identify and execute valve automation by fulfilling all key steps to ensure proper functionality and integration into your system.  The processes may include some or all of the following:

1. 1. Select the Right Valve

• • • Type: Choose a valve type (e.g., globe, ball, butterfly) based on application and fluid characteristics.
    • Size and Pressure Rating: Ensure the valve meets the required specifications for flow rate and pressure.

1. 2. Choose the Actuator

• • • Type: Decide on the actuator type (electric, pneumatic, hydraulic) based on the application requirements.
    • Torque and Speed: Ensure the actuator can provide the necessary torque and speed for the valve operation.

1. 3. Integrate Gearbox (if necessary)

• • • Functionality: Use a gearbox to match the actuator’s output to the valve’s requirements, particularly for larger valves requiring higher torque.
    • Compatibility: Ensure the gearbox is compatible with both the actuator and valve.

1. 4. Install the Actuator

• • • Mounting: Securely mount the actuator on the valve according to manufacturer specifications.
    • Alignment: Ensure proper alignment between the actuator and valve stem to avoid wear and damage.

1. 5. Connect Power and Control Signals

• • • Wiring: For electric actuators, connect to a power source and control system.
    • Pneumatic Connections: For pneumatic actuators, connect to the compressed air supply.
    • Control System: Integrate with a control system (PLC or DCS) for remote monitoring and operation.

1. 6. Calibration and Testing

• • • Calibration: Calibrate the actuator to ensure it responds accurately to control signals.
    • Testing: Conduct tests to confirm proper opening and closing of the valve, checking for leaks and response times.

1. 7. Implement Safety Features

• • • Limit Switches: Install limit switches to prevent over-travel of the valve.
    • Emergency Shutdown: Ensure integration with emergency shutdown systems for safety.

1. 8. Monitor and Maintain

• • • Diagnostic Tools: Use diagnostic tools to monitor valve performance and identify issues early.
    • Regular Maintenance: Schedule regular maintenance checks to ensure continued optimal operation.

1. 9. Training and Documentation

• • • Training: Provide training for personnel on operating and maintaining the automated valve system.
    • Documentation: Keep detailed records of installation, configurations, and maintenance activities.

By automating a valve, we help to enhance operational efficiency, safety, and control in your industrial processes.